400 SCRAMBLER/SPORT/TB -

Reed Spacer
Kit 400

THIS ITEM IS ON SALE!
$25.00!!

For Polaris 400 only. Increases horsepower and extends reed life. A must for big bores, to correct primary compression.

400 Polaris
PART # RSK
• LIST $37.00

$25.00
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Race Mod Kit

Run the same kit as the past drag race champions. Save money by purchasing this complete kit!
** Please specify use when ordering
(trail, drag, dunes, etc.).



Click here to check out dyno chart for Race Mod Kit

Fits 98-03 400 Scrambler & 99-03 400 Sport/Trail Blazer

Race Mod Porting
Bore Cylinder 1 Size Bigger
Wiseco Forged Piston
Drill for Girdle
Billet Head
Girdle Kit for Head
Base Gasket
Race Pipe (limited)
Clutch Kit (CK4RM8)
39PWK Carb
V-Force Reed
Oil Injection Eliminator Kit

$345.00
65.00

146.87

40.00
250.00
50.00

27.00
325.00

170.00

260.00
148.00
27.00

If purchased separately $1853.87

KIT PRICE $1700.00
PART # RMK4
• LIST $1700.00

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NOTE: All engine parts must be clean and stripped of all parts or a $15.00 charge will be added to do the work.

Specify use in "Comment" box on order form.

Click here for Mufflers

Fill out this form to send with mods

Trail Mod Kit
for 400 Polaris

After installing this kit, just push the throttle for some tire churning, stump pulling power from down low, all the way to the top!

The total price completed will save you money too!

Trail Mod Porting
Bore Cylinder 1 Size bigger
Wiseco Forged Piston
Trail Mod Head
Bore Carburetor w/jets
Gasket Kit
Trail Pipe (ATVP8)
Clutch Kit (ATVCK4MA)

$300.00
65.00

133.53

70.00
60.00

54.51
210.00

170.00

If purchased separately $1063.04

Fits 98-03 400 Sport / Scrambler /
Trail Blazer

KIT PRICE $900.00
PART # TMK
• LIST $900.00

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NOTE: All engine parts must be clean and stripped of all parts or a $15.00 charge will be added to do the work.

Click here for Mufflers

Fill out this form to send with mods

Race Porting

Designed for the 400 Polaris engine. This porting makes this engine the horsepower champ stock cylinder 400 Polaris ATV's. Tremendous power from a wide, hard hitting power band, and it's still dependable. Produces 73 to 75 horsepower at 7450 RPM with the proper additional parts. 70 plus horsepower in under 2 seconds on a warmed up engine. This baby lights fast!

Requirements: Race modifications

PART # RMC
• LIST $345.00

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Fill out this form to send with mods

Trail Mod Porting

Designed for the 400 Polaris ATV. The trail mod cylinder porting is worth 8 more peak horsepower. Excellent all around performance.

Requirements:An HPD trail or race pipe, clutch kit and forged piston. 92 Octane fuel. Billet head (BHPG12) with girdle kit are recommended.

PART # TMC
• LIST $300.00

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Fill out this form to send with mods

Bore Cylinder

Bore Cylinder

Send us your cylinder, and we will bore, hone and chamfer the ports.

Fill out this form to send with mods

Remove .04" to .08" material
PART # BORE+
• LIST $75.00

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Remove up to .04" material
PART # BORE
• LIST $65.00

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Big Bore- Remove .1" or more
PART # BOREBB
• LIST $85.00

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Keihin Carb Kits
FOR USE WITH CUSTOM
CLAMP-ON AIR FILTER


Carb Kits include: jet kit and clamps.

Click here for: Jets, Needles and Slides

39 PWK Keihin Carb Kit

This is the carb we use on all our mod 400s. 3 to 5 more horsepower than the stock bored carb, with much more throttle response!

CLICK HERE FOR CUSTOM CLAMP ON FILTERS

400 Polaris w/trail mod

PART # 39PWK400TM
• LIST $290.00

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400 Polaris w/race mod

PART # 39PWK400RM
• LIST $290.00

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Keihin Carb Kits
WITH STOCK AIRBOX


Includes jet kit, clamps, machining of carb and adapter
Click here for: Jets, Needles and Slides

 

Keihin Carb Kits

This is the carb we use on all our mod 400s. 3 to 5 more horsepower than the stock bored carb, with much more throttle response!

400 Polaris-Piped with stock motor

PART # 39PWK400A
• LIST $300.00

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400 Polaris w/trail mod

PART # 39PWK400TMA
• LIST $300.00

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Fuel Pump Kit

Power Maxx 416s with 47mm carb and some race mod 400s with 39 PWKs require a fuel pump to supply sufficient fuel flow.
Kit includes high output Mikuni pump. Pulse and fuel line, fittings, filter and installation guide.
You will have to change your needle and seat to use this fuel pump

Fuel Pump Kit

PART # FPK
• LIST $65.00

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Trail Head Mod

Head machining designed for the 400 trail porting and 92 octance pump gas. Improved all around power with
trail porting.

PART # TMH
• LIST $70.00

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Fill out this form to send with mods

Carburetor Boring
(for stock carb)

Off set bore your carb to 35.5 MM. Gives good low end response plus another 1 1/2 horsepower gain..

PART # BOREC
• LIST $60.00

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Fill out this form to send with mods

Billet Head,
Cover & O-Rings

A must have for the Polaris racers and performance riders.

Our billet, 2 piece head, is a complete design, and not just a machined copy of the original stocker. It provides concentric water flow, thus preventing hot spots. Sealed to the cylinder with O-rings to create a metal to metal contact, providing even engine temperatures. The improved combustion chamber pocket and squish area, increases horsepower and torque. Additionally, the head allows girdling through the cylinder to the crankcase, providing a much stronger and durable package.

Girdle kit is optional. Not for use on 416 PowerMAXX.

 

Trail Mod 400s
Designed for stock, piped or trail mod 400s on 92 octane fuel. Improved torque and horsepower.

PART # BHPG12
• LIST $250.00

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Trail Mod 400s
Designed for stock, piped or trail mod 400s on 92 octane fuel, but for 4500 feet or higher altitude.

PART # BHPG13
• LIST $250.00

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Trail or Race Mod 400s
Designed for 105 octane race gas on trail or race mod engines. Great horsepower.

PART # BHRG14.5
• LIST $250.00

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Race Mod 400s
Designed for use with 110 plus motor octane fuels on race mod engines. Best horsepower.

PART # BHRG15.5
• LIST $250.00

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Trail Mod 400s
Big bore head for 86.5mm to 87.5mm bore for use with trail mod engines on 92 octane.
 

PART # BHBBPG
• LIST $250.00

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Trail or Race Ported 400s
Big bore head for 108 octane race gas on trail or race ported engines. Best horsepower.

PART # BHBBRG
• LIST $250.00

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Billet Head Girdle Kit

For Polaris 400 cyl. only (not for use on 416 POWER MAXX products).

PART # BHGDL
• LIST $50.00

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Drill Cylinder
for Girdle Kit

For Polaris 400 cyl. only (not for use on 416 POWER MAXX products). Send in Cylinder to HPD for modification.

PART # DFG
• LIST $40.00

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Fill out this form to send with mods

Replacement Chambers for Billet Heads

Often copied but never duplicated.

ChamberType: 416 RG
Gas Type: 110 Octane
 

PART # BHCH416RG14
• LIST $90.00

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ChamberType: Pump Gas 400
Gas Type: 92 Octane/Pump
 

PART # BHCH12
• LIST $90.00

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ChamberType: High Alt.Pump Gas 400
Gas Type: 92 Octane/Pump

PART # BHCH13
• LIST $90.00

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ChamberType: Race Gas
Gas Type: 105 Octane/Race
 

PART # BHCH14.5
• LIST $90.00

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ChamberType: Race Gas
Gas Type: 110 Octane/Race

PART # BHCH15.5
• LIST $90.00

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ChamberType: Big Bore PG
Gas Type: 92 Octane/Pump
 

PART # BHCHBBPG
• LIST $90.00

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ChamberType: Big Bore RG
Gas Type: 108 Octane/Race
 

PART # BHCHBBRG
• LIST $90.00

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Replacement Billet
Head O-Ring Kit

 

HPD 416 Billet Head
PART # ORK416

• LIST $16.00

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HPD Big Bore Billet Head
PART # ORKB

• LIST $16.00

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HPD Billet Head
PART # ORK

• LIST $14.00

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Flywheel Lightening

Flywheel not included ... send us your flywheel and HPD can dynamically spin balance your flywheel to .5 grams. Prices are for the labor to machine and balance your flywheel to race or trail specs.

 

400 Trail Lightening
Removes 1 pound and keep the electric start. Responds noticeably faster than stock.

PART # LF
• LIST: $105.00

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Fill out this form to send with mods

 

400 Race Lightening
Removes electric start and lightens flywheel by 2.3 pound. Make engine rev extremely fast.

PART # LFR
• LIST $115.00

Qty:

Fill out this form to send with mods

400
Race Mod Pipe

RACE MOD PIPE

Highest horsepower pipe for the race mod Polaris 400 cylinder. Good wide power, pulls from 4500 to 7500 RPM.
Includes manifold, pipe, stinger, exhaust springs.
Fits 98 and up Scrambler and
99-03 400 Sport/Trailblazer.

NOTE: Muffler sold seperately.
Black finish only.

Scrambler/Sport/Trail Blazer
PART # ATVRP8
• LIST $325.00

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400 Sports or Scramblers Trail or Trail Mod Pipes

This is an excellent all around pipe. Produces 7 to 9 more peak horsepower. Good low end with excellent mid and top. Also good for use on trail ported engines as used by GNCC Champ Dave Heider and other top competitors such as Neil Belcher. Runs 6750 to 6850 RPM. Supplied with mounting hardware and jets. NOTE: Clutch kits required.

Click here for 400 Dyno Chart


Fits 98-03 Scrambler & 99-03 Sport and Trail Blazer. Ceramic finish.

PART # ATVP8N
• LIST $260.00

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NOTE: Clutch kit required.


Fits 98-03 Scrambler & 99-03 Sport and Trail Blazer. Ceramic finish.

PART # ATVP8
• LIST $210.00

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NOTE: Clutch kit required.

Fits all 400s and 250s with HPD Pipe.
Scramblers, Sports, and Trailblazers.

MTQuiet Muffler

Best power with quieter sound. This muffler is repackable, 90 DB, but not forestry approved. It weighs in at 3 lbs. (6 lbs lighter than stock). Aluminum round construction. Used in 416 PowerMaxx kit.

PART # MTQ
• LIST $150.00

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Fits all 400s and 250s with HPD Pipe.
Scramblers, Sports, and Trailblazers.

MSA Spark Arrestor Muffler

Weighs only 3 lbs. Muffler body is 3 inches in diameter and 12 inches long. This muffler is forestry approved, repackable, and is 93 DB. Aluminum construction only.

PART # MSA
• LIST $153.00

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Fits all 400s and 250s with HPD Pipe.
Scramblers, Sports, and Trailblazers.

MTD Muffler

Weighs only 3lbs. Muffler body is 2.5 inches in diameter and 13 inches long, with 2 silencing chambers. This muffler is repackable, and is 96 DB Not forestry approved. Good power. Steel construction.

Available in black or nickel chrome.

Black muffler
PART # MTD

• LIST $70.00

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Nickel chrome muffler
PART # MTDC
• LIST $95.00

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Aggressive Clutch Kits

Kit includes: Helix, weights, 2 springs, installation guide, and shims (if needed).
Aggressive clutch kits are faster accelerating, plus more mid range response. Back shift is improved at all speeds. These kits also improve belt life. All have been tested for accuracy on dynoed engines with on board computers. This is the best performing trail set up.

400 Sport/Scrambler
(Race)
Designed to be used with race ported motor and ATVRP8 pipe.

PART # CK4RM8
• LIST $170.00

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400 Sport/Scrambler
(Trail)
With trail pipe and/or trail porting. Higher engagement than stock.

PART # ATVCK4MA
• LIST $170.00

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400 Drag Race Mod
Designed to be used with race ported motor and ATVRP8 pipe.

PART # ATVCK4DR
• LIST $170.00

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Standard Clutch Kits

Includes: Weights 2 springs, installation guide and shims (if needed).

Piped: 400 Sport, Scrambler & Trail Blazer

Engines with stock porting and HPD pipe. Lowest engagement for pipe. Soft excelleration off the bottom.

PART # ATVCK4P
• LIST $105.00

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CLICK HERE FOR CLUTCH SPRINGS

CLICK HERE FOR CLUTCH WEIGHTS

NEW!!

High Output Ignition Upgrade
for 400 / 416

High Output Ignition Upgrade for 400 / 416

Finely tuned, higher output replacement source coil, ignition coil, and CDI Box. Output is 35% higher voltage and higher amperage than original parts. Now you can gap your plug at .025" or more without any misfiring. Because of the wider gap and higher voltage, horsepower output WILL increase.

 

Ignition Upgrade
PART # PM4IGU
• LIST $290.00

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NOTE: You must recheck your jetting.
Spark Plug wire and retainer recommended.

NEW!!

Spark Plug Wire and Retainer

Use this plug wire with our high output ignition upgrade. Better insulated, high temp cable and cap. Snap on retainer keeps plug wire from coming off plug.

Spark Plug Wire & Retainer

PART # SPW
• LIST $19.00

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Single Throttle Cable for Polaris -
Metal Throttle
Part # STC

Single Throttle Cable for Polaris -
Plastic Throttle
Part # STCP

Single Throttle Cable
(for metal throttle)
PART # STC
• LIST $35.00

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Single Throttle Cable
(for plastic throttle)
PART # STCP
• LIST $35.00

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WISECO
Forged Pistons

Due to past experience with broken pistons on modified ATVs, we require WISECO pistons be used on all modified engines, and recommend them for all others. Includes: Piston, rings, pin, and clips.

REQUIRES: Cylinder honing or boring.

400 ATV Piston
Std./Oversize: Std
PART # 675PS
• LIST $133.53

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400 ATV Piston
Std./Oversize: .060
PART # 675P6
• LIST $146.87

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400 ATV Piston
Std./Oversize: .020
PART # 675P2
• LIST $133.53

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400 ATV Piston
Std./Oversize: .080
PART # 675P8
• LIST $146.87

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400 ATV Piston
Std./Oversize: .040
PART # 675P4
• LIST $133.53

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Custom
Forged Pistons
400 Big Bore

400 Big Bore Piston
.160 Oversize
PART # BBP87
• LIST $189.00

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400 Big Bore Piston
.180 Oversize
PART # BBP87.5
• LIST $189.00

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New Version TEAM Clutch
TAS-03X




Includes HPD's exclusive
Externally Adjustable Belt Freeplay

TAS03X Includes spring and helix

These kits are industry leaders for providing smooth and precise upshift and backshift, which improves your efficiency, performance and durability. Tunable with custom cam angles and springs. Twin roller operating in enclosed helix track.

For Scrambler 400 94-02 EBS and Trail Blazer 400 EBS 2003
MUST STATE MODEL OF MACHINE AND MODIFICATIONS IN "COMMENTS" SECTION OF ORDER FORM.


PART #TAS-03X
• LIST 359.00

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