400 SCRAMBLER/SPORT/TB
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Reed
Spacer
Kit 400
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THIS
ITEM IS ON SALE!
$25.00!!
For
Polaris 400 only. Increases horsepower and extends reed life.
A must for big bores, to correct primary compression.
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Race
Mod Kit
Run
the same kit as the past drag race champions. Save money by purchasing
this complete kit!
** Please specify use when ordering
(trail, drag, dunes, etc.).
Click here to check out dyno chart
for Race Mod Kit
Fits
98-03 400 Scrambler & 99-03 400 Sport/Trail Blazer
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Race
Mod Porting
Bore Cylinder 1 Size Bigger
Wiseco Forged Piston
Drill for Girdle
Billet Head
Girdle Kit for Head
Base Gasket
Race Pipe (limited)
Clutch Kit (CK4RM8)
39PWK Carb
V-Force Reed
Oil Injection Eliminator Kit |
$345.00
65.00
146.87
40.00
250.00
50.00
27.00
325.00
170.00
260.00
148.00
27.00
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| If
purchased separately |
$1853.87 |
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KIT
PRICE $1700.00
PART
# RMK4
LIST $1700.00
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Trail
Mod Kit
for 400 Polaris
After
installing this kit, just push the throttle for some tire churning,
stump pulling power from down low, all the way to the top!
The
total price completed will save you money too!
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Trail
Mod Porting
Bore Cylinder 1 Size bigger
Wiseco Forged Piston
Trail Mod Head
Bore Carburetor w/jets
Gasket Kit
Trail
Pipe (ATVP8)
Clutch Kit (ATVCK4MA) |
$300.00
65.00
133.53
70.00
60.00
54.51
210.00
170.00
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| If
purchased separately |
$1063.04 |
Fits
98-03 400 Sport / Scrambler /
Trail Blazer
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KIT
PRICE $900.00
PART
# TMK
LIST $900.00
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Race
Porting

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Designed
for the 400 Polaris engine. This porting makes this engine the
horsepower champ stock cylinder 400 Polaris ATV's. Tremendous power
from a wide, hard hitting power band, and it's still dependable.
Produces 73 to 75 horsepower at 7450 RPM with the proper additional
parts. 70 plus horsepower in under 2 seconds on a warmed up engine.
This baby lights fast!
Requirements: Race
modifications
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Trail
Mod Porting
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Designed
for the 400 Polaris ATV. The trail mod cylinder porting is worth
8 more peak horsepower. Excellent all around performance.
Requirements:An
HPD trail or race pipe, clutch kit and forged piston. 92 Octane
fuel. Billet head (BHPG12) with girdle kit are recommended.
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PART
# TMC
LIST
$300.00
Fill
out this form to send with mods |
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Bore
Cylinder
Send
us your cylinder, and we will bore, hone and chamfer the ports.
Fill
out this form to send with mods
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Remove
.04" to .08" material
PART # BORE+
LIST $75.00
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Remove
up to .04" material
PART # BORE
LIST $65.00
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Big
Bore- Remove .1" or more
PART # BOREBB
LIST $85.00
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Keihin
Carb Kits
FOR USE WITH CUSTOM
CLAMP-ON
AIR FILTER
.jpg)
Carb
Kits include: jet kit and clamps.
Click
here for: Jets, Needles and Slides
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39
PWK Keihin Carb Kit
This
is the carb we use on all our mod 400s. 3 to 5 more horsepower
than the stock bored carb, with much more throttle response!
CLICK HERE FOR CUSTOM CLAMP ON FILTERS
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400
Polaris w/trail mod
PART # 39PWK400TM
LIST $290.00
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400
Polaris w/race mod
PART # 39PWK400RM
LIST $290.00
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Keihin
Carb Kits
WITH STOCK AIRBOX
.jpg)
Includes
jet kit, clamps, machining of carb and adapter
Click
here for: Jets, Needles and Slides
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Keihin Carb Kits
This
is the carb we use on all our mod 400s. 3 to 5 more horsepower
than the stock bored carb, with much more throttle response!
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400
Polaris-Piped with stock motor
PART # 39PWK400A
LIST $300.00
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400
Polaris w/trail mod
PART # 39PWK400TMA
LIST $300.00
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Fuel
Pump Kit
Power Maxx 416s
with 47mm carb and some race mod 400s with 39 PWKs require a fuel
pump to supply sufficient fuel flow.
Kit includes high output Mikuni pump. Pulse and fuel line, fittings, filter
and installation guide.
You
will have to change your needle and seat to use this fuel pump
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Trail
Head Mod
Head
machining designed for the 400
trail porting and 92 octance pump gas. Improved all around power with
trail porting.
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PART
# TMH
LIST $70.00
Fill
out this form to send with mods |
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Carburetor
Boring
(for stock carb)
Off
set bore your carb to 35.5 MM. Gives good low end response plus
another 1 1/2 horsepower gain..
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PART
# BOREC
LIST $60.00
Fill
out this form to send with mods |
Billet
Head,
Cover & O-Rings

A
must have for the Polaris racers and performance riders.
Our
billet, 2 piece head, is a complete design, and not just a machined
copy of the original stocker. It provides concentric water flow,
thus preventing hot spots. Sealed to the cylinder with O-rings
to create a metal to metal contact, providing even engine temperatures.
The improved combustion chamber pocket and squish area, increases
horsepower and torque. Additionally, the head allows girdling
through the cylinder to the crankcase, providing a much stronger
and durable package.
Girdle
kit is optional. Not for use on 416 PowerMAXX.
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Trail
Mod 400s
Designed for stock, piped or trail mod 400s on 92 octane fuel. Improved
torque and horsepower.
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Trail
Mod 400s
Designed for stock, piped or trail mod 400s on 92 octane fuel, but for
4500 feet or higher altitude.
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Trail
or Race Mod 400s
Designed for 105 octane race gas on trail or race mod engines. Great horsepower.
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Race
Mod 400s
Designed for use with 110 plus motor octane fuels on race mod engines.
Best horsepower.
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Trail
Mod 400s
Big bore head for 86.5mm to 87.5mm bore for use with trail mod engines
on 92 octane.
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Trail
or Race Ported 400s
Big bore head for 108 octane race gas on trail or race ported engines.
Best horsepower.
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Billet
Head Girdle Kit
For
Polaris 400 cyl. only (not for use on 416 POWER MAXX products).
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Drill
Cylinder
for Girdle Kit
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For
Polaris 400 cyl. only (not for use on 416 POWER MAXX products).
Send in Cylinder to HPD for modification.
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Fill
out this form to send with mods |
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Replacement
Chambers for Billet Heads
Often
copied but never duplicated.

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ChamberType:
416 RG
Gas Type: 110 Octane
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ChamberType:
Pump Gas 400
Gas Type: 92 Octane/Pump
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ChamberType:
High Alt.Pump Gas 400
Gas Type: 92 Octane/Pump
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ChamberType:
Race Gas
Gas Type: 105 Octane/Race
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ChamberType:
Race Gas
Gas Type: 110 Octane/Race
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ChamberType:
Big Bore PG
Gas Type: 92 Octane/Pump
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ChamberType:
Big Bore RG
Gas Type: 108 Octane/Race
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Flywheel
Lightening

Flywheel
not included ... send us your flywheel and HPD can dynamically
spin balance your flywheel to .5 grams. Prices are for the labor
to machine and balance your flywheel to race or trail specs.
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400
Trail Lightening
Removes 1 pound and keep the electric start. Responds noticeably faster
than stock. PART
# LF
LIST: $105.00
Fill
out this form to send with mods |
400
Race Lightening
Removes electric start and lightens flywheel by 2.3 pound. Make engine
rev extremely fast. PART
# LFR
LIST $115.00
Fill
out this form to send with mods |
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400
Race Mod Pipe

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RACE
MOD PIPE
Highest
horsepower pipe for the race mod Polaris 400 cylinder. Good wide
power, pulls from 4500 to 7500 RPM.
Includes manifold, pipe, stinger, exhaust springs.
Fits 98 and up Scrambler and
99-03 400 Sport/Trailblazer.
NOTE: Muffler
sold seperately.
Black finish only.
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Scrambler/Sport/Trail
Blazer
PART # ATVRP8
LIST $325.00
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400
Sports or Scramblers Trail
or Trail Mod Pipes
This
is an excellent all around pipe. Produces 7 to 9 more
peak horsepower. Good low end with excellent mid and
top. Also good for use on trail ported engines as used by GNCC
Champ Dave Heider and other top competitors such as Neil Belcher.
Runs 6750 to 6850 RPM. Supplied with mounting hardware and jets. NOTE: Clutch
kits required.
Click here for 400 Dyno Chart
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Fits 98-03 Scrambler & 99-03 Sport and Trail Blazer. Ceramic finish.
PART
# ATVP8N
LIST $260.00
NOTE:
Clutch kit required. |

Fits 98-03 Scrambler & 99-03 Sport and Trail Blazer. Ceramic finish.
PART
# ATVP8
LIST $210.00
NOTE: Clutch
kit required.
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Fits
all 400s and 250s with HPD Pipe.
Scramblers, Sports, and Trailblazers.
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MTQuiet
Muffler
Best
power with quieter sound. This muffler is repackable, 90 DB,
but not forestry approved. It weighs in at 3 lbs. (6 lbs lighter
than stock). Aluminum round construction. Used in 416 PowerMaxx
kit.
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PART
# MTQ
LIST $150.00
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Fits
all 400s and 250s with HPD Pipe.
Scramblers, Sports, and Trailblazers.
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MSA
Spark Arrestor Muffler
Weighs
only 3 lbs. Muffler body is 3 inches in diameter and 12 inches
long. This muffler is forestry approved, repackable, and is 93
DB. Aluminum construction only.
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PART
# MSA
LIST $153.00
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Fits
all 400s and 250s with HPD Pipe.
Scramblers, Sports, and Trailblazers.
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MTD
Muffler
Weighs
only 3lbs. Muffler body is 2.5 inches in diameter and 13 inches long,
with 2 silencing chambers. This muffler is repackable, and is 96 DB
Not forestry approved. Good power. Steel construction.
Available
in black or nickel chrome.
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Black
muffler
PART # MTD
LIST $70.00
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Nickel
chrome muffler
PART # MTDC
LIST $95.00
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Aggressive
Clutch Kits

Kit
includes: Helix, weights, 2 springs, installation guide, and
shims (if needed).
Aggressive
clutch kits are faster accelerating, plus more mid range response.
Back shift is improved at all speeds. These kits also improve
belt life. All have been tested for accuracy on dynoed engines
with on board computers. This is the best performing trail
set up.
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400
Sport/Scrambler
(Race)
Designed
to be used with race ported motor and ATVRP8 pipe. PART
# CK4RM8
LIST $170.00
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400
Sport/Scrambler
(Trail)
With
trail pipe and/or trail porting. Higher engagement than stock.
PART
# ATVCK4MA
LIST $170.00
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400
Drag Race Mod
Designed
to be used with race ported motor and ATVRP8 pipe.
PART
# ATVCK4DR
LIST $170.00
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Standard
Clutch Kits

Includes:
Weights 2 springs, installation guide and shims (if needed).
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Piped:
400 Sport, Scrambler & Trail Blazer Engines
with stock porting and HPD pipe. Lowest engagement for pipe. Soft
excelleration off the bottom. PART
# ATVCK4P
LIST $105.00
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CLICK HERE FOR CLUTCH SPRINGS
CLICK HERE FOR CLUTCH WEIGHTS |
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NEW!!
High
Output Ignition Upgrade
for 400 / 416 
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High
Output Ignition Upgrade for 400 / 416
Finely
tuned, higher output replacement source coil, ignition coil, and
CDI Box. Output is 35% higher voltage and higher amperage than
original parts. Now you can gap your plug at .025" or more without
any misfiring. Because of the wider gap and higher voltage, horsepower
output WILL increase.
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Ignition
Upgrade
PART # PM4IGU
LIST $290.00
NOTE:
You must recheck your jetting.
Spark Plug wire
and retainer recommended.
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NEW!!

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Spark
Plug Wire and Retainer
Use this plug
wire with our high output ignition upgrade. Better insulated,
high temp cable and cap. Snap on retainer keeps plug wire from
coming off plug.
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Spark
Plug Wire & Retainer
PART # SPW
LIST $19.00
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Single
Throttle Cable for Polaris -
Metal
Throttle
Part # STC

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Single
Throttle Cable for Polaris -
Plastic Throttle
Part # STCP

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Single
Throttle Cable
(for metal throttle)
PART # STC
LIST $35.00
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Single
Throttle Cable
(for
plastic throttle)
PART # STCP
LIST $35.00
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WISECO
Forged Pistons

Due
to past experience with broken pistons on modified ATVs, we require
WISECO pistons be used on all modified engines, and recommend them
for all others. Includes:
Piston, rings, pin, and clips.
REQUIRES:
Cylinder honing or boring.
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Custom
Forged Pistons
400
Big Bore

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New
Version TEAM Clutch
TAS-03X
Includes HPD's
exclusive
Externally Adjustable
Belt Freeplay
TAS03X Includes
spring and helix
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These
kits are industry leaders for providing smooth and precise
upshift and backshift, which improves your efficiency,
performance and durability. Tunable with custom cam angles
and springs. Twin roller operating in enclosed helix track.
For Scrambler 400 94-02 EBS and Trail Blazer 400 EBS
2003
MUST STATE MODEL OF MACHINE AND MODIFICATIONS
IN "COMMENTS" SECTION
OF ORDER FORM.
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PART
#TAS-03X
LIST 359.00
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