Outlaw

HPD-763-389-3336

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High Output Starter

This starter has a much higher Torque rating than the Polaris original. The stock starter is rated at .6KW and ours is rated 1.0KW. Install the starter per factory specs.
HPD recommends that all of the #6 battery cables be replaced with #4 copper cable, with soldered copper ends.


PART #PREHOST
LIST $
314.00
Qty:

Suspension Spring Coupler


High-impact, supertough zytel nylon spacers.
One coupler replaces one billet aluminum coupler and two spacers.

Uses 8 Per Machine

NO MORE RATTLES!!

Each
PART # SSCZY
• LIST $16.00 each

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Set of 4
PART # SSCZY4
• LIST $62.00

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NEW 480 Billet CAMS!!
No exchange

Warning: May not clear head or cover castings. Grinding may be required. Initial degreeing suggested! Engines running over 10,000 rpm require crank work!

Predator 480 Cams

12.19 mm lift - 266° Duration at .050 lift. They are designed for a wide power band peaking from 9,750 to 10750 RPM depending on cam timing and intake length. They have 6 different timing positions that are field adjustable. After the initial installation, you can retime these cams without the use of a degree wheel or indicator. These billet cams are built from special process case hardened steel, and will give excellent service life.
Cams require the use of HPD valve springs with thicker spring seats produced after 1-07, and HPD valve buckets.
Proud to be made in the USA.


PART # PRECAM480
One Set
LIST $495.00

Qty:

Includes complete intake & exhaust cams with adjustable sprockets, timing pin, cam lube, and a special socket.

Cam Degreeing Kit

Available NOW!!
TRICK CAM DEGREE ADAPTOR
This tool allows you to degree cams or check timing without pulling the side cover. Engine can be run to check real ignition timing. It mounts to crank through the mag nut access hole, has a screw type labyrinth seal, and teflon ring to prevent excessive oil leakage when running engine. Great help in setting cam timing. Kit contains crankshaft adaptor, nut, and degree wheel with wire pointer.
Indicator, piston stop, and other tools necessary to degree cams are not included.


PART #PRECDK

LIST $45.00

Qty:

Valve Buckets

Absolutely necessary if using aftermarket cams. Heat treated, ground and lapped. Best buckets available!


PART # PREBVS
Set of 4
LIST $220.00

Qty:


PART # PREBVS1
Sold each
LIST $57.00

Qty:

HPD Valve Spring Set
Revised 01-01-07

8 Springs with Shims.
Good for 10,750 RPM.

NOTE: If purchasing valve springs, this would be a good time to install a high compression piston, to save the cost of additional gaskets

PART # PREVSA
•LIST $100.00

Qty:

Proud to be made in the USA.

For 500 Outlaw

38 Teeth PART # 3222138• LIST $60.05

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39 Teeth PART # 3222148 • LIST $30.00

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Clamp-On Filter

High flow air filter increases horsepower while providing superior filtering. Works well with stock or performance carburetor. Crank case vent filter required. See below. Filter Cover recommended.

Do not cut rubber inlet hose.
Long length is required.

 

PART # TA150900
•LIST $29.00

Qty:

Filter Cover for Outlaw
Clamp-On

Black, water resistant cover for your clamp-on filter, Part # TA150900.

PART # 125-5
• LIST $15.00
Qty:

Clamp-On Filter
for aftermarket carb

This higher flow filter is for aftermarket carb on modified Predators, designed to be used with or without our Intake Spacer Kit. Crank case vent filter required. See below.

NOTE: This filter will not work well with stock carbs. See above filter TA150900 for stock carbs.

PART # TA158723
•LIST $29.00

Qty:

Filter Cover
Clamp-On TA158723

Black, water resistant cover for your clamp-on filter # TA158723

 

PART #165-5
• LIST $15.00
Qty:

Crank Case Vent Filter

Crank case vent filter to be used when using clamp on filters

 

PART #HPD-123
• LIST $15.00
Qty:

NEW Lite Weight Big Bore Piston

(104.9 MM ... 12.5:1
Compression ... 558cc)

This big bore piston has an improved dome shape with 12.5:1 compression. Designed to be used with stock engines, but has valve relief for higher lift and longer duration cam. NOTE: Cylinder must be sleeved. (See below). Premium fuel required.
New big bore piston assembly is 26.6 grams lighter.

NOTE: Now would be a good time to install valve springs. You'll save the cost of another set of gaskets.

PART # 4914M105BB
• LIST $203.06

Qty:

Note: Use Big Bore Head Gasket below #3087948BB

Replacement Piston Rings
for Big Bore

PART #4127GF
• LIST $41.74

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WISECO Custom
Forged Pistons
(99.2MM ... 12.5:1
Compression ... 499cc)

This piston fits stock bore, but lighter than stock. Improved dome shape with 12.5:1 compression. Designed to be used with stock engines, but has valve relief for higher lift and longer duration cams.
NOTE:
Premium fuel required

.NOTE: Now would be a good time to install valve springs. You'll save the cost of another set of gaskets.

PART # 4807M09920
• LIST $186.43

Qty:

Replacement Piston Rings
for standard bore

PART # 3905XK
• LIST $29.55

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Base Gasket

PART # 3089519• LIST $8.33
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Head Gaskets

99.2 Stock or 105mm Big Bore

99.2mm Stock Bore
PART # 3087948
• LIST $31.19

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105mm Big Bore
PART # 3087948BB
• LIST $35.00

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558 Big Bore Kit
w/ NEW & IMPROVED Power Maxx Sleeve

Send us your present cylinder and we will return it as a 558cc Powerhouse! Includes: Sleeving your cylinder with our new Power Maxx Sleeve, Piston Kit, Head and Base gaskets.
5-6 Horse Gain!

PART # PREBBK
• LIST $480.00

Qty:


Fill out this form to send with mods

New & Improved Sleeve!
558 Big Bore Power Maxx Sleeve Kit

Includes: NEW HPD Power Maxx Sleeve, Piston Kit, Head and Base gasket.
5-6 Horse Gain!

**before you order this kit, check with your machine shop to find out if they can install a WET SLEEVE**

YOU MUST INSTALL
THIS SLEEVE


Part
# PREBBSK
• LIST $345.00

Qty:

Sleeve, Bore, and Hone

Send us your present cylinder and we will return it as a 558cc Powerhouse! NEW AND IMPROVED SLEEVES! Better material and better cooling!
5-6 Horse Gain!
No parts i
ncluded. Labor ONLY for installing your sleeve in your cylinder.

PART # PREBBSI
• LIST $145.00

Qty:


Fill out this form to send with mods

Sleeve, Bore, and Hone

Send us your present cylinder and we will return it as a 558cc Powerhouse! NEW AND IMPROVED SLEEVES! Better material and better cooling!
5-6 Horse Gain!
No other parts i
ncluded.

PART # PREBBC
• LIST $265.00

Qty:


Fill out this form to send with mods

"TOP OF THE LINE"
CNC PORTING

+1 +1


Does not need number
(highlighted in picture) for this porting work.

Includes CNC porting, +1 valves, valve job, and spring set for 10,200 RPM.

CNC Head Porting
w/ Oversize Valves



Computer designed for Maxx flow with only 1mm larger valves. Flows 205 CFM at 10" H20. Ported on a 5 access CNC Mill with cut accuracy down to 1/10,000".
Enough flow for 85+ horsepower.

Recommended: 45mm to 48mm Carb.

NOTE: All porting designed to be used with HPD's Power Maxx Exhaust system.

PART # PREPORTCNC+1
LIST $780.00
Qty:

Buckets required
if other than stock cams used.

You must send your clean cylinder head (including cam cover) valve retainers, keepers, guides and seals only!

Fill out this form to send with mods

"Trail Type"
PORTING

+1 +1


Does not need number
(highlighted in picture) for this porting work.

Includes 1mm+ valves, springs, spring seats, intake adaptor, and rubber manifold.

Head Porting
w/ Oversize Valves

24% more flow

+1 stainless intake valves and porting increases air flow to 180 CFM, greatly increasing horsepower on piped,and carbureted 500cc or bigger predators. Exhaust is 1mm oversize and flows 80% of intake. Good for a wide powerband.

Recommended: 42mm to 45mm Carb.

NOTE: All porting designed to be used with HPD's Power Maxx Exhaust system.

PART # PREPORT+1+1
LIST $495.00
Qty:

Buckets required
if other than stock cams used.

You must send your clean cylinder head (including cam cover) valve retainers, keepers, guides and seals only!

Fill out this form to send with mods

Stainless Steel
Stock Size Valves for Predator

Stock Size, One Piece

Predator Exhaust Valve
PART # PRESSEV
• LIST $45.00

Qty:

Stock Size, One Piece

Predator Intake Valve
PART # PRESSINT
• LIST $45.00

Qty:

Stainless Steel
Oversize Valves for Predat
or

Oversize, One Piece

Predator Exhaust Valve
PART # PRESSEV+1
• LIST $45.00

Qty:

Oversize, One Piece

Predator Intake Valve
PART # PRESSINT+1
• LIST $45.00

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NEW !!


WARNING: This RACE part has no electrics.

Custom Aluminum
Thumb Throttle
for
Outlaw

This thin and very small throttle has a large adjustable position thumb lever, and a variable ratio pull for easy operation. Adjustable stops for 40-48mm cam operated carbs such as Mikuni TMHSR's

Custom cable required
(see below)


New Version
Thumb Throttle


PART # ATT05
• LIST $140.00

Qty:

Outlaw Throttle Cables

This cable is designed for HPD's version of the 42, 45, 48 mm Mikuni HSR Carburetor

 

Custom Cable
for ATT05

PART # STCATT05
• LIST $35.00

Qty:


HPD Adjustable Steering Damper

Hydraulic steering damper for the Polaris Outlaw. Helps save your arms and thumbs on rough trails or tracks. The damper unit has a 7-position clicker adjustment. Easy bolt on mounting.


Outlaw 1 ¼” post:
Part # OUTASD114

• LIST $139.00

Qty:

Tether Switch

Add safety to your ATV with a tether switch. anyone racing or riding aggressively should have one. Also a good safety idea for the beginner. Mounts to stock dash or HPD handlebar mounts

PART # PRETS
• LIST $30.00

Qty:

 

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HPD-763-389-3336