RZR

HPD-763-389-3336

RZR Differential Housing Kit

These new housings are cast from 356 aged and heat treated aluminum. This alone would make them twice as strong as the die cast originals. They are a minimum of 30% thicker and at least twice as thick in the pinion to output areas. It is highly unlikely that these housings will break.

Included with this kit will be the following:
1 ea - Right Side Housing
1 ea - Pinion nut (nylock)
1 ea - Pinion seal
1 ea - Pinion shim kit
1 ea - Spool shim kit
2 ea - Axle seals
1 ea - Torque tube o-ring
1 ea - Torque tube shim kit
1 ea - Case half o-ring
1 ea - Pinion gear locking insert
1 ea - Basic installation instructions

Part # RZRDHK Differential Housing Kit List: $650.00

Also available will be a 1 3/4" extra deep well impact socket. Torque for the Pinion nut is 280 FT LBS. Part # RZR134INS $50.00


RZR Differential Housing Kit

PART #RZRDHK
LIST $650.00

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As usual RZR Forum and PRC Form members will get a 10% discount. If you don’t ask for it, you won’t get it!

Socket for Pinion Nut

PART #RZR134INS
LIST $50.00

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RZR Motor Mount Race Adaptor




The motor mount race adaptors do a great job of stiffening the mounts for racing without making them too stiff for general riding. Designed to become stiffer as they are deflected.
Simple slip in installation. No complicated cutting or burning to install.

Sold in set of 3


Motor Mount Race Adaptor
Set of 3


PART #RZRMRA
LIST $40.00

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RZR Trail & Race Mod Kits

Kits include items pictured,
PLUS a Stage I Clutch Kit

See detailed lists below.

RZR TRAIL MOD KIT
This kit rocks!!
This kit is designed for Premium Plus gas.
This doesn't include a fuel or ignition controller

Part # Item Description Price
RZRSHP ...............Ported head, stock size........$710.00
RZRP113P & M...11.3-1 Piston set..(2).............$318.00
RZRTMC+2...........Cams, Trail Mod +2...............$325.00
RZRPRS+50..........Push Rod Set 4130 Molly.....$110.00
RZRHGKS..............Head Gasket, Special............$39.00
RZRBGK.................Base Gasket...........................$18.00

RZRMCG.................Gasket, Mag Cover................$16.00

RZRVCG.................Gasket, Valve Cover..............$24.00
RZRCKCM.............Clutch Kit, Trail Mod...............$199.00
RZRTMK Kit Price: $1,759.00

If no cores are sent - add these items:
RZRCC Cam Core $155.00
3021915 Head $458.00
RZRTMK + Kit Price (with no cores) : $2,328.00

High Flow Thermostat recommended
Power Commander USB III with Ignition module recommended.


You must send head for porting, and cam core


RZR Trail Mod Kit

PART #RZRTMK
• LIST $1,715.00

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Kit Price if you dont send Cam Core and Head

RZR Trail Mod Kit
With no cores
PART #RZRTMK+
• LIST $2,328.00

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RZR RACE MOD KIT
This kit RIPS!! More HorsePower & Response
This kit is designed for 100 to 110 Race Gas.
This doesn't include a fuel or ignition controller.

Part # Item Description Price
RZR2HP ...............Ported head, Big Valve.........$865.00
RZRP123..............12.3-1 Piston set..(2)..............$318.00
RZRRMC2............Cams, Race Mod 2.................$335.00
RZRPRS...............Push Rod Set 4130 Molly.......$110.00
RZRHGKS..............Head Gasket, Special............$37.00
RZRBGK.................Base Gasket...........................$18.00

RZRMCG.................Gasket, Mag Cover................$16.00

RZRVCG.................Gasket, Valve Cover..............$24.00
RZRCKRM.............Clutch Kit, Race Mod..............$199.00
RZRRMK KIT PRICE: $1,875.00

If no cores are sent - add these items:
RZRCC Cam Core $155.00
3021915 Head $458.00
RZRRMK + Kit Price (with no cores) : $2,488.00

High Flow Thermostat recommended
Power Commander USB III with Ignition module recommended.


You must send head for porting, and cam core


RZR Trail Mod Kit

PART #RZRRMK
• LIST $1,875.00

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Kit Price if you dont send Cam Core and Head

RZR Trail Mod Kit

With no cores
PART #RZRRMK+
• LIST $2,488.00

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High Flow Bypass Thermostat


Also includes clamps, hose, fittings and bolts.

40% more flow & full flow bypass.

A must have for modified engines or hard working utility machines.
It keeps your engine at the proper temperature. No hot spots during warm up and engine temperatures of 180, 170 degrees. Choose the right temp for your engine.
Also includes clamps, hose,
fittings and bolts.

 

170 Degrees
(-10 deg)
MOD ENGINES
PART #RZRTK170
• LIST $200.00

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180 Degrees
(Stock Temp)
PART #RZRTK180
• LIST $200.00

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Version 4
NEW DOME DESIGN

High Compression Pistons


SOLD EACH
30 Grams lighter than stock

RZR High Compression Pistons
Pump or Race Gas

Version 4, NEW DOME DESIGN, Shorter Flame Travel, Faster Squish Velocity, More Complete Combustion produces more Horse Power.

11.2 to 1 and 12.2 to 1 Forged Pistons,
--Improved combustion pocket,
--Improved squish area and valve clearance,
-- 28g lighter weight and Improved strength,
--Anti-detonation rings
Forced wrist pin oiling,
--Anti-friction coating.

12.3 to 1
Need to use Low Octane Race Gas
PART #RZRP12.3
• LIST $159.00 EACH

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for 11.3 to 1 compression,
see below

11.3 to 1 Compression - ordering instructions:
You need to order one of each (PTO & Mag), and must be installed on the correct cylinder.

PTO
11.3 to 1
(
Need to use Premium Pump Gas)
PART #RZRP113P
• LIST $159.00 EACH

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Mag
11.3 to 1
(Need to use Premium Pump Gas)
PART #RZRP113M
• LIST $159.00 EACH

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STOCK SIZE
RZR Valves



1 Piece stainless steel intake and exhaust valves.
Available in stock size

TEMPORARY STOCK REDUCTION SALE

Stock size INTAKE Valve

PART #RZRINS
LIST $45.00 ea
$28.00 ea

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TEMPORARY STOCK REDUCTION SALE
Stock size

EXHAUST Valve

PART #RZREXS
LIST $45.00 ea
$28.00 ea

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OVERSIZE
RZR Valves and Seats

(CUSTOM ORDER ONLY)




1 Piece stainless steel intake and exhaust valves.


+2mm INTAKE Valve
PART #RZR2IN
• LIST $80.00 ea

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+2mm
EXHAUST Valve

PART #RZR2EX
• LIST $80.00 ea

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+ 2 Intake Seat
PART #RZRIVS2
• LIST $16.00 ea

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+2 Exhaust Seat
PART #RZREVS2
• LIST $15.00 ea

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IN STOCK!
RZR Valve Guides

We just received our first shipment of RZR valve guides. They are made from Ampco 45 Aluminum Bronze, and have Our Proprietary design. Made for stock or ported engines. They will Increase flow in a stock port. Correct Length for valve lifts over.480" when used with HPD's Light Weight Valve Spring sets. Intakes have provisions for valve seals and Exhausts have a raised center to shed oil. They are sold each or in sets of 4 with 2 intake seals.

Exhaust Guide
PART #RZREG
• LIST $32.00 EACH

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Intake Guide
PART #RZRIG
• LIST $30.00 EACH

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SET OF 4 Guides with 2 seals
PART #RZRGS
• LIST $125.00

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Seals, Intake Valve, each
PART #RZRSVI
• LIST $8.00

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Oil Cooler Kit



Includes all parts necessary for installation, including sandwich adapter.


Part # RZROCK
• LIST $199.00

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Sandwich Adapter Kit



Includes adapter plate with fitting, oring and mounting adaptor fitting.


Part # RZRSAK
• LIST $66.00

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HPD’s Adjustable Clutch Weight Kits

Clutch Kits with
Adjustable Weights Below

We have found, what we believe are the best Adjustable Weights available. We are stocking 4 versions of these weight kits. Designed to get the power to the ground. They have a very aggressive curve for a faster up shift, and are adjustable in three areas, Low, Mid and Top End. The Low End is adjustable without removing the weight from the clutch.

50-66 Grams

PART #AWHH 50-66
• LIST $230.00

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55-71 Grams

PART #AWHH 55-71
• LIST $230.00

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60-76 Grams

PART #AWHH 60-76
• LIST $230.00

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65-81 Grams

PART #AWHH 65-81
• LIST $230.00

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RZR Clutch Kits

HPD's aggressive STOCK version for the RZR

Custom springs and helix makes this kit smooth and fast.
Includes: balanced weights, engagement washer, HPD primary and secondary springs with a custom cut HPD helix.

Clutch Kit for 08 RZR & RZR-S / 09 RZR & RZR-S
PART #RZRCKS • LIST $199.00

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Clutch Kit (with adjustable weights) for 08 RZR & RZR-S /
09 RZR & RZR-S
(Mfg BEFORE 10/1/08)
PART #RZRCKSAW• LIST $350.00

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For Rapid Reaction Secondary. No helix included.
Clutch Kit for 09 (Mfg after 10/1/08)RZR & RZR-S / all 2010 RZR & RZR-S

PART #RZRCKSRR• LIST $149.00

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RZR Clutch Kits

HPD's aggressive version for
MODIFIED RZR

Custom springs and helix makes this kit smooth and fast.
Includes: balanced weights, engagement washer, HPD primary and secondary springs with a custom cut HPD helix.

Please specify in comments section of order form the equipment modifications you have done to your RZR

Clutch Kit for 08RZR & RZR-S /09 RZR & RZR-S
PART #RZRCKM• LIST $199.00

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Clutch Kit (with adjustable weights) for 08 RZR & RZR-S /
09 RZR & RZR-S
(Mfg BEFORE 10/1/08)
PART #RZRCKMAW• LIST $350.00

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For Rapid Reaction Secondary. No helix included.
Clutch Kit for 09 (Mfg after 10/1/08)RZR & RZR-S / all 2010 RZR & RZR-S

PART #RZRCKMRR• LIST $149.00

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RZR Clutch Kits

HPD's aggressive version for
COMPLETE TRAIL MODIFIED RZR

(ported head and Trail Mod+2 Cam)

Custom springs and helix makes this kit smooth and fast.
Includes: balanced weights, engagement washer, HPD primary and secondary springs with a custom cut HPD helix.

Please specify in comments section of order form the equipment modifications you have done to your RZR

Clutch Kit for 08RZR & RZR-S /09 RZR & RZR-S
PART #RZRCKCM• LIST $199.00

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Clutch Kit (with adjustable weights) for 08 RZR & RZR-S /
09 RZR & RZR-S
(Mfg BEFORE 10/1/08)
PART #RZRCKCMAW• LIST $350.00

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For Rapid Reaction Secondary. No helix included.
Clutch Kit for 09 (Mfg after 10/1/08)RZR & RZR-S / all 2010 RZR & RZR-S

PART #RZRCKCMRR• LIST $149.00

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RZR Clutch Kits

HPD's aggressive version for
COMPLETE RACE MODIFIED RZR
(ported head and Race Mod2 Cam)

Custom springs and helix makes this kit smooth and fast.
Includes: balanced weights, engagement washer, HPD primary and secondary springs with a custom cut HPD helix.

Please specify in comments section of order form the equipment modifications you have done to your RZR

Clutch Kit for 08RZR & RZR-S /09 RZR & RZR-S
PART #RZRCKRM• LIST $199.00

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Clutch Kit (with adjustable weights) for 08 RZR & RZR-S /
09 RZR & RZR-S
(Mfg BEFORE 10/1/08)

PART #RZRCKRMAW• LIST $350.00

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For Rapid Reaction Secondary. No helix included.
Clutch Kit for 09 (Mfg after 10/1/08)RZR & RZR-S / all 2010 RZR & RZR-S

PART #RZRCKRMRR• LIST $149.00

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Stage II clutch upgrade for the
2009(Standard)Built after
10-1-08
& all 2010 RZRs


Upgrade your secondary to the TAS03X and get a first class clutch kit at the same time. This kit includes a complete TAS03X Secondary Clutch, Clutch Spring, Weights, and Engagement Washer.

All Kits Custom Built for your RZR

Please specify in comments section of order form the equipment modifications you have done to your RZR

STOCK ENGINE
PART #RZRSTGIIS• LIST $369.00

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TRAIL MOD ENGINE
PART #RZRSTGIIM• LIST $369.00

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RACE MOD ENGINE
PART #RZRSTGIIRM• LIST $369.00

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Valve Spring Set

Original High-lift (.500" <With HPD Guide set> Dual Chrome Silicon) Springs.
A must for any high-lift cam. Includes: Springs, Retainers and Spring Spacers. Recommended for engines with .425” or more valve lift.
RZRPRS Push rod set recommended.(below)

PART #RZRVSS
• LIST $155.00

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Now in stock!

NEW!! STAGE II
Valve Spring Set

The STAGE II springs must be used with all STAGE II CAMS. These higher lift, fast ramp cams need these stronger springs or you will float the valves.
Original High-lift (.500" <With HPD Guide set> Dual Chrome Silicon) Springs.
A must for any high-lift cam. Includes: Springs, Retainers and Spring Spacers. Recommended for engines with .425” or more valve lift.
RZRPRS Push rod set recommended.(below)

STAGE II
PART #
RZRVSS2
• LIST $180.00

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Now in stock!

RZR Pushrods



Made from heat treated 4130 Chromolly. 2 grams lighter and good for 500 pounds of open pressure.

Don't take the chance on the stock or mild steel rods.

EACH
PART #RZRPR
• LIST $27.00

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SET OF 4
PART #RZRPRS
• LIST $110.00

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(Below) Extended Length:
.050 inches // 1.25mm

EACH
Extended Length
PART #RZRPR+50
• LIST $27.00

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SET OF 4
Extended Length
PART #RZRPRS+50
• LIST $110.00

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Adjustable Pushrods


Made from heat treated 4130 Chromolly. 2 grams lighter and good for 500 pounds of open pressure.


Don't take the chance on the stock or mild steel rods.

Adjustable Push rods are for solid lifters.

EACH (Adjustable)
PART #RZRAPR
• LIST $29.50

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SET OF 4
(Adjustable)
PART #RZRAPRS
• LIST $115.00

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TRAIL POWERMAXX CAM 800HO

Call for availability

Higher lift, longer duration cams designed for good torque and horse power gains. Cam includes a new set of lifters.

Please send exchange cam with order or $155.00 core will be charged.
Stage II Valve Spring Set required for Stage II Cams

Trail PowerMaxx Cam

Trail version Polaris 800 HO cam, as used in the 09 RZRS.
OK for Stock RZR Head
.
6500 RPM and below,

No exchange required.


Push Rods and 11.2 Pistons recommended.

Trail Cam
PART #RZRTMC
• LIST $220.00

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NO EXCHANGE REQUIRED

Fill out this form
to send with mods

NEW STAGE II
2nd Trail Version 800 Cam

Higher Lift & Duration than the 800 HO Cam. OK for stock RZR head.
6750 RPM and below. Great for RZRS Upgrade.
Stage II Valve Springs Required. Core required.

Trail Cam 2
PART #RZRTMC2
• LIST $325.00

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CORE REQUIRED
Fill out this form
to send with mods

NEW STAGE II
High-Lift TRAIL
POWERMAXX CAM


Call for availability

7,000 RPM & Higher Rev Limit required
Stage II Valve Spring Set Required.
Please send exchange cam with order or $155.00 core will be charged.

STAGE II
High Lift Trail
PowerMaxx Cam+2

 

6800 RPM Plus higher lift and duration.

Modified Head Required.
Stage II Valve Spring Set Required.

7,000 RPM & Higher Rev Limit required

CORE REQUIRED

High Lift Trail Cam
PART #RZRTMC+2
• LIST $325.00

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NEW STAGE II
RACE
POWERMAXX CAM


Call for availability

7,000 RPM & Higher Rev Limit required
Stage II Valve Spring Set Required.
If you're not sending a cam core, you must order Part # RZRCC (below)

NEW STAGE II
Race PowerMaxx Cam


7000 RPM Maxx Lift and Duration, for Racing.

Modified Head Required.
Stage II Valve Spring Set Required.

7,000 RPM & Higher Rev Limit required

Must use P/N: RZRPRS+50 Pushrods with these cams!

PART #RZRRMC2
• LIST $335.00

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CORE REQUIRED

Fill out this form
to send with cams

Cam Core

New Lower Price!

CORE CHARGE for RZRTMC2, RZRTMC+ & RZRRMC

You must send a core with your order or be charged a core charge.

PART #RZRCC
• LIST $155.00

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Head Porting w/stock size valves

1 Piece stainless stock size valves, set of springs, Ampco 45 guides, Hi-temp seals & combustion chamber modifications.

Professionally ported by technicians with 30 years experience.

You MUST use our special Head Gasket with this head


PART #RZRSHP
• LIST $710.00

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You must send your clean cylinder head with retainer locks.
$15.00 charge for cleaning!

Fill out this form
to send with mods

SPECIAL ORDER ONLY
Head Porting w/+2 valves

1 Piece stainless +2mm oversize valves, set of springs, Ampco 45 guides, Hi-temp seals, larger valve seats & combustion chamber modifications.

Professionally ported by technicians with 30 years experience.

You MUST use our special Head Gasket with this head

Allow extra time (3 weeks)

PART #RZR2HP
• LIST $865.00

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You must send your clean cylinder head with retainer locks.
$15.00 charge for cleaning!

Fill out this form
to send with mods

Crank Case Vent Filter

Crank case vent filter to be used when using aftermarket filters.

 

PART #HPD-123
• LIST $15.00
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Magnetic Drain Plug


Extends engine life by keeping
the metal particles out of your engine.
Install this drain plug at your next oil change. Drilled for safety wire to prevent loosening.


Part # RZRMDP
• LIST $19.00

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Oil Filter


RZR / Ranger / Sportsman Oil Filter.

10 micron, Original Equipment.


Part # RZROF
• LIST $10.00

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Iridium Spark Plugs

One stage colder for modified motors. For modified RZR Ranger and Sportsman 800
Best plug available
U-groove with an iridium tip


Part # BKR8EIX
• LIST $12.00

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Correct heat range for stock RZR & Sportsman

Part # BKR7EIX
• LIST $12.00

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Throttle Return Spring

This heavy duty spring helps keep the throttle from bouncing in rough terrain

 

PART #RZRTRS
• LIST $12.00
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RZR Exhaust Gasket


Heavy duty laminated & reusable.

PART #RZREGK
• LIST $22.00

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RZR Head Gasket
Heavy duty laminated Head Gasket

PART #RZRHGK
• LIST $32.00

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RZR Base Gasket

Heavy duty Base Gasket

PART #RZRBGK
• LIST $18.00

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Special
RZR Head Gasket

This is a Special, Modified, head gasket. It is now required with all our ported heads and is recommended with all RZR mods

PART #RZRHGKS
• LIST $39.00

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Valve Cover Gasket


PART #RZRVCG
• LIST $24.00

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Mag Cover Gasket


PART #RZRMCG
• LIST $16.00

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Flywheel Cover
O-Ring


PART #RZRFCO
• LIST $6.00

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IN STOCK!
RZR Steering Post Bearing Kit

Kit contains two 660 Bronze sealed bearings, grease zirc, two quad ring seals, loctite, drill, tap, sanding flapwheel, and instructions.

PART #RZRSPBK
• LIST $49.00

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Aluminum Wheel Spacer Kit

Billet aluminum spacers widen your RZR 3 inches.
Supplied with studs for mag or steel wheels.
Sold in sets of 2.

PART #RZRWS15
• LIST $146.00

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Clutch Puller

RZR PRIMARY CLUTCH PULLER
This 2 pc tool, specially designed for RZR Ranger, is used to remove the motor clutch . Will work with all Polaris RZR, Ranger & ATV's primary clutch.

PART # RZRPCP
• LIST $35.00

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Crank Case Vent Filter

Crank case vent filter to be used when using clamp on filters

 

PART #HPD-123
• LIST $15.00
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HPD-763-389-3336